Rock Removal

Workers using heavy machinery to work on a rock.

Removing hazardous rock early prevents problems and emergencies down the road.

What is rock removal?

Rock removal is often a necessary first step in any rock face stabilisation project. In addition to eliminating longer‑term hazards, it is a critical measure for protecting site personnel prior to undertaking other works on or near a rock face.

The removal of small, loose material is commonly referred to as rock scaling or de‑scaling, while the removal of larger unstable sections is typically described as block removal or rock removal. These terms are often used interchangeably and reflect the scale and nature of the works rather than fundamentally different techniques.

CAN team members removing a rock that may endanger a industrial facility.

How is Rock Removal carried out?

Rock scaling generally involves a hands‑on approach, requiring operatives to access the rock face using appropriate access methods. Hand tools are used to carefully remove loose or unstable material in a controlled manner, allowing debris to fall to a designated collection area for removal.

Larger block removal is typically employed where the risks associated with stabilising a hazard outweigh those of removing it entirely. In such cases, blocks may be restrained and lowered in a controlled manner, or, where appropriate, allowed to fall within managed exclusion zones.

A range of specialist techniques may be used, including:

  • Heavy plant
  • Power tools
  • Mechanical jacks
  • Winches
  • Pneumatic airbag lifters
  • Expanding grout systems
  • Explosive charges (in exceptional circumstances)

Regardless of the scale or method of removal, the safety of people, infrastructure, and surrounding assets remains paramount.

To manage these risks, we design and implement site‑specific protection measures, which may include:

  • Engineered protective barriers
  • Temporary catch fencing systems
  • Controlled and enforced exclusion zones

This structured approach ensures rock removal works are carried out safely, effectively, and in a controlled manner, providing a secure foundation for subsequent stabilisation measures.

Workers using heavy machinery to work on a rock.
Workers on a catch fence above a train.

Case Studies